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Epoxy by Stoppani: prevention is better than a cure, especially when it comes to osmosis.

Epoxy by Stoppani: The Definitive Prevention Against Osmosis. 

There are boat owners who, at the helm of their boat, seem ready to face anything, and who over the years have learned not to fear either the whims of the weather or the most complex maneuvers. Experience grows, skills increase, anxiety decreases.

However, there are certainly things that continue to cause fear, even for the most experienced sailors: we are talking about everything that cannot be seen, but which can still threaten the boat. Like a submerged rock and, like the highly dreaded osmosis.

Just mentioning it is enough to send a slight shiver down the spine of anyone who owns an older fiberglass boat. And while it is true that the appearance of osmosis absolutely does not spell the end of a hull, it is equally certain that prevention is invaluable for avoiding the hassle, costs, and setbacks that the osmotic phenomenon brings with it.

To lend a hand to conscientious boaters—and especially to those who have objective reasons to believe that osmosis is a real threat to their boat—there are dedicated products, like the Epoxy by Stoppani two-component epoxy primers: let’s discover them.

Osmosis: To Prevent It, You Must Understand It

There is no—or rather, there shouldn’t be—a fiberglass boat owner who hasn’t heard of the risk of osmosis. It’s a pity that the osmotic phenomenon has been talked about so much in recent decades as to create a thick layer of confusion, somewhere between psychological terrorism and dangerous minimizations. Before looking at the Epoxy by Stoppani line, therefore, it is worth remembering that in the boating world, osmosis refers to the passage of water through the gelcoat and its stagnation within the fiberglass laminate.

We are not simply talking about water ‘blisters’: if this were the only problem, the threat would be much more contained. No, the osmotic phenomenon is frightening because a chemical reaction starts around these water blisters, which corrodes the surrounding layers in a degenerative and inherently relentless process.

Let’s make a necessary clarification: osmosis is much more common on older boats, whereas in newer fiberglass hulls—thanks to the outer laminate layers using vinylester resins and the infusion technique—its appearance is less frequent. There are also various factors that can lead to osmosis even where it shouldn’t appear: think of poor quality gelcoat, manufacturing defects, or overly aggressive methods used to remove antifouling paint.

And yes, with timely, expert intervention and the right treatments, osmosis can be cured. But it is necessary to take into account anxiety, significant expenses, long months on the hard—at least four—and invasive operations that one would gladly do without.

Epoxy Plus: Two-Component Epoxy Primer for Every Type of Hull

In Stoppani’s nautical product catalog, as is well known, one can find a wide range of coating solutions to protect, beautify, and restore hulls of every type; several lines are specifically dedicated to the treatment and prevention of osmosis, building on the research and progress made in recent decades against this fiberglass “ailment.”

Among these products is Epoxy Plus, a two-component epoxy primer designed for the protection of many different types of hulls: indeed, it is a product that can be successfully used on boats made of steel, wood, galvanized steel, aluminum, light alloys, and yes, obviously on gelcoat as well. Epoxy Plus can be used both below and above the waterline, and it appeals to boat owners due to its excellent fast-drying properties and the possibility of being applied in various ways, depending on one’s needs and skills (the technical data sheet lists brush, roller, airless, or pneumatic spray with a conventional or HVLP spray gun).

Available in white, red, and gray, this epoxy primer offers—in addition to general hull protection—two other major advantages: it promotes antifouling adhesion and prevents the formation of osmosis, thereby creating a solid barrier against water infiltration.

Epoxy High Protection: The High-Build Primer for Steel, Aluminum, and Gelcoat

Same line, slightly different characteristics. Epoxy High Protection is also a two-component epoxy primer, but it stands out for its high-build properties and a more specialized, targeted field of use: Epoxy High Protection is, in fact, specifically developed for hull protection cycles on steel, aluminum, and gelcoat vessels.

This second product in the Stoppani catalog can also be applied to both the “opera viva” (submerged hull) and “opera morta” (topsides) to provide a superior level of protection against the threat of osmosis and, here too, to promote easier and more effective adhesion of antifouling paint. A unique feature of the High Protection version is that it is particularly suitable for isolating fillers, yielding excellent results even with a limited number of coats.

The strengths of this high-build primer—available in white and gray—include excellent filling power, high-level waterproofing, and full recoatability without the need for sanding. Epoxy High Protection can also be applied via airless, spray gun, brush, or roller.

Meanwhile, Stoppani Tests Continue at Our Testing Center

Osmosis prevention and hull protection in general are serious matters: Stoppani products are extensively tested in-house and certified to bring highly reliable paints, primers, and fillers to the market. But as we know, the ultimate test is always the sea. For this reason, a durability test of two Stoppani products on a fiberglass panel immersed in the sea has been underway for months at The International Yachting Media Testing Center at Marina Porto Antico in Genoa.

The panel immersed in the waters of the Port of Genoa is treated with Sibelius Light Endurance antifouling and—on the lower layer—with Epoxy Plus primer. This will provide long-term proof of how these products hold up in an authentic marine environment against “living” threats such as light, salinity, and microorganisms.

Epoxy Plus e High Protection by Stoppani: FAQ​

Any self-respecting painting cycle must include a high-quality primer: Epoxy Plus is a two-component epoxy primer for hulls made of steel, wood, galvanized steel, aluminum, light alloys, and gelcoat; in the latter case, the role of the primer in protecting fiberglass from osmosis is especially noteworthy.

Just like Epoxy Plus, Epoxy High Protection is also a two-component primer. It is distinguished by its high-build properties, its targeted use on steel, aluminum, and gelcoat, and its excellent performance in isolating fillers.

For both Epoxy by Stoppani primers, the recommended preparation for the gelcoat involves dry sanding with P120-180 grit sandpaper.

Drying times for the primers depend on the ambient temperature: in the case of Epoxy Plus, at 68°F (20°C), it can be sanded after 16 hours, whereas with High Protection, 24 hours are required.

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